Search results for "Deep drawing"

Geometrical deviation of end-of-life parts as a consequence of reshaping by single point incremental forming

2021

AbstractPutting in place circular economy strategies is an urgent challenge to face. In this scenario, manufacturing processes play a relevant role as efficient material reuse enabler. Scientists have to make an effort either to find new process or to rethink old process to reprocess end-of-life (EoL) component to recover both material and functions. In this paper, single point incremental forming (SPIF) process is used for reshaping sheet metal EoL components. The entire process chain was replicated including both deep drawing process (to imitate the end-of-life component) as well as SPIF operations (to obtain the reshaped components). The geometrical deviation as a consequence of SPIF ope…

Re-forming end-of-life components through single point incremental forming

2020

Abstract Applying Circular Economy strategies is mandatory to face material demand while minimizing the environmental impact. Manufacturing processes are to be thought as means to enable material/component reuse strategies. This paper presents the suitability of Single Point Incremental Forming (SPIF) to re-form End-of-life sheet metal components. Deep drawing followed by SPIF process on aluminium alloys were carried out to simulate reforming processes chain. The resulting thinning and strain distributions were experimentally analysed for different configurations. The research proves that the local action and enhanced formability nature of SPIF allow non-homogeneously thinned and reduced fo…

Comparison between Deep-Drawing and Incremental Forming Processes from an Environmental Point of View

2019

Deep-drawing is an industrial forming process which allows the user to process large batches of sheet metals parts. One of the major drawbacks of this process is the complexity and the high cost of dies. In comparison incremental forming is a flexible process, allowing the user to obtain sheet metal parts without the need of using a die. The present paper aims to present a comparative study of the two forming processes by presenting the main advantages and drawbacks of each one. The comparative study, aimed on the industrial implementation of the incremental forming process requires a comparison of the two processes regarding the environmental impact. Thus, the results of the study will jus…

Prediction of Ductile Fractures Occurrence in Deep Drawing of Square Boxes

1996

Abstract The authors propose a new approach for the prediction of tearing in the deep drawing process of square boxes. Such an approach is based on a damage mechanics formulation and in particular on the yield condition for damaging materials proposed by Tvergaard and Needleman and on a strain controlled nucleation model. The flow rule associated to the yield condition is introduced in a finite element explicit formulation founded on the solution of the dynamic equilibrium equation and on an explicit time integration scheme. By this way the developed model allows to calculate the void volume fraction value during the deep drawing process of square boxes and consequently to predict the insur…

Recent Developments in the Design and Control of Cold Forming Processes

1999

In the paper some problems of process design and control in metal forming are taken into account. In particular as far as the former aspect is concerned, the problem of the preform design in cold forging is analyzed: the contributions offered by several researchers are presented and an innovative design procedure is proposed. As well, the suitability of closed-loop control systems for metal forming applications is discussed with particular reference to sheet stamping operations; again, after an overview of the state of the art, the advantages offered by the application in this field of Artificial Intelligence techiniques is pointed out.

Advanced Techniques used in Numerical Simulation for Deep-drawing Process

2019

The present paper analyse the main characteristics of the numerical simulation by finite element method of the deep-drawing processes. Also the authors’ highlights the mathematical apparatus and the calculus method used for numerical simulations of metal forming processes in many of the current simulation software. The authors present the capabilities of the inverse analysis, direct analysis, implicit analysis (for springback simulation) and the optimisation analysis applied to explicit formulations.

Deep drawing process parameter design: a multi objective optimization approach

2009

Contributions Regarding Incremental Forming Process of Bimetallic Sheets

2014

Incremental forming is a process with a high degree of novelty, so this paper describes first of all a series of theoretical principles of the incremental forming process. A main objective of the paper was the usage, as blanks in incremental forming process of bimetallic sheets. So the experimental researches have targeted the realising of parts with different shapes made from such type of blank. In the experimental researches was chosen as technological equipment for incremental forming the numerical controlled milling centre. The paper also present the tools used in incremental forming in order to obtain a hemispherical parts.

Optimal Blankholder Force Path in Sheet Metal Forming Processes: An Al Based Procedure

1999

Abstract Blankholder force plays a fundamental role in the deep drawing process mechanics since it controls, by friction, the material flow into the die cavity. The availability of computer controlled hydraulic presses in the industries promoted a new research field focused on the definition of optimal BHF histories, function of the punch displacement; such studies were aimed to the determination of the so called “process window”, i.e. the BHF path which permits to obtain the maximum height sound component avoiding both wrinkling and tearing. In the paper a design procedure is proposed in order to determine the optimal BHF path in an axisymmetric deep drawing process: in particular, a close…

Springback effect evaluation in three-dimensional stamping processes at the varying of blankholder force

2006

The quantitative evaluation of elastic springback in sheet metal stamping processes is still today a very interesting research topic, since this phenomenon causes a manufacturing shape defect. A measurement technique based on the shadow moiré method, already developed by the present authors, has been further upgraded and applied to evaluate the springback phenomenon in the deep drawing of square boxes, the basic three-dimensional stamping process. In particular this technique is able to determine the final lateral surface of the drawn parts, once extracted from the dies, and to compare such surface with the ideal one derived from the die's computer-aided design (CAD) geometry. Proper quant…